How to deal with the wear phenomenon of gear reducer

The reducer is widely used in industrial production due to its advantages of high efficiency, energy saving and simple operation, but wear and tear may occur during long-term use. How to solve this problem?Here are the methods, let's take a look:

  Faced with the problem of worn reducers, reducer manufacturers pointed out that the traditional solution for enterprises is to repair welding or brush plating after machining, but both have certain disadvantages: the thermal stress generated by the high temperature of repair welding cannot be completely eliminated, which is easy to cause material damage. , causing the parts to bend or break; while the brush plating is limited by the thickness of the coating, which is easy to peel off, and the above two methods are both repairing the metal with metal, which cannot change the "hard-to-hard" matching relationship. Under the combined action of various forces , it will still cause re-wear, and for some large bearing companies, it is impossible to solve it on the spot, and more rely on external repair.

  Reducer manufacturers have adopted the repair method of polymer composite materials used in contemporary western countries for reducer wear problems. It has super adhesion, excellent compressive strength and other comprehensive properties. It is repaired by polymer materials, which can be disassembled and free of charge. Machining is not affected by the thermal stress of repair welding, and the repair thickness is not limited. At the same time, the metal material of the product does not have the concessional property, which can absorb the shock and vibration of the equipment, avoid the possibility of re-wear, and greatly extend the service life of the equipment parts. , save a lot of downtime for enterprises and create huge economic value.
  There are many factors that affect the superior performance of equipment in industrial production. Therefore, it is very necessary to strengthen the maintenance and repair of equipment. At the same time, I hope that today's sharing can help everyone!