How to deal with the problem of worm gear reducer

The following is a detailed introductionWorm gear reducerProblem solving method:

  1.Guaranteed assembly quality.You can buy or make some special tools. When disassembling and installing the parts of the reducer, try to avoid knocking with other tools such as hammers; when replacing gears, worm gears and worms, try to use original accessories and replace them in pairs; when assembling the output shaft, pay attention to Tolerance fit.

  2.Selection of lubricants and additives.Worm gear reducers generally choose 220# gear oil. For reducers with heavy loads, frequent starts, and poor use environments, some lubricating oil additives can be selected to make the gear oil still adhere to the gear surface when the reducer stops running, forming protection Membrane to prevent heavy load, low speed, high torque and direct contact between metals during startup.The additives contain seal ring regulator and anti-leakage agent to keep the seal ring soft and elastic and effectively reduce lubricating oil leakage.

  3.The choice of the installation position of the reducer.If the location allows, try not to use vertical installation.During vertical installation, the amount of lubricating oil added is much more than that in horizontal installation, which is easy to cause the reducer to heat up and leak oil.

  4.Establish a lubrication maintenance system.The reducer can be maintained according to the "five set" principle of lubrication work, so that each reducer has a responsible person to check regularly, and it is found that the temperature rise is obvious, exceeding 40 ℃ or the oil temperature exceeding 80 ℃, when refueling, pay attention to the oil. amount to ensure that the reducer is properly lubricated.