6 use and maintenance of cycloidal pinwheel reducer during the running-in period

1. Pay attention to frequent observations. If abnormalities occur, stop and remove them in time. If the cause is not found and the fault is not removed, the operation should be stopped.
  2. Pay attention to the workload during the running-in period. Generally, the workload during the running-in period should not exceed 85% of the rated workload, and a suitable workload should be arranged to prevent overheating caused by the long-term continuous operation of the cycloid reducer. occur.
  3. While keeping the cycloid reducer clean, adjust and tighten the loose parts in time to prevent the loose parts from aggravating the wear of the parts or causing the parts to be lost.
  4. Reasonable selection of lubricating oil, especially the reducer with input power greater than 11KW, must be filled with load gear oil.Pay attention to frequently check the lubricating oil, hydraulic oil, coolant, oil level and quality, and pay attention to check the tightness of the whole machine.Excessive oil shortage is found during the inspection, and the reason should be analyzed.At the same time, the lubrication of each lubrication point should be strengthened. It is recommended to add grease to the lubrication point every week during the running-in period (except for special requirements).When connecting a vertical reducer with an oil pump, pay attention to the direction of rotation of the oil pump. Clockwise rotation is correct.
  5. At the end of the running-in period, the machine should be compulsorily maintained, and the inspection and adjustment work should be done well, and at the same time, pay attention to the replacement of the oil.The requirements for the use and maintenance of the cycloid reducer during the running-in period can be summarized as: strengthening training, reducing load, paying attention to inspection, and strengthening lubrication.As long as the maintenance and maintenance of the cycloidal pinwheel reducer during the running-in period are paid attention to and implemented as required, the occurrence of early failures will be reduced, the service life will be prolonged, and the production efficiency will be improved.
  6. For special reducer, the operator should accept the training and guidance of the manufacturer, fully understand the structure and performance of the reducer, and obtain certain operation and maintenance experience before operating the reducer.The product operation and maintenance manual provided by the manufacturer is the necessary information for the operator to operate the equipment. Before operating the reducer, be sure to read the operation and maintenance manual first, and perform operation and maintenance according to the requirements of the manual.And keep the data for a long time, easy to maintain.